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Recycled Polyester Yarn: It is everyone's duty to protect nature

2024-04-10

Approximately 480 billion plastic water bottles are manufactured annually and the majority of these are disposed of in landfills across the world. As a result, it affects our ecological nature. Fortunately, recycling such plastic trash is possible thanks to contemporary technology. Recycled Polyester Yarn is one of the most outcomes of this.

Recycled polyester yarn manufacturing process

Step-01: Collecting and Cleaning

PET bottles are gathered at recycling facilities, packaged, and delivered to certain PET recycling facilities. The bottles' caps, labels are taken off and cleansed. They are also washed and steam-clean to get rid of any non-PET materials.

Step-02: Shredding

The second step is associated with Shredding. An automated bale breaker is used to shred the bottles and containers into flakes. The flakes are properly cleaned and inspected one more time to ensure there are no contaminants. Later, the colored plastics are separated from the transparent plastics.

Step-03: Processing

To be reconstructed into PET chips, it undergoes a depolymerization and depolymerization procedure. These PET chips may be a further procedure to create fresh water bottles, clothes, insulation, and so on.

Step-04: Melting

They are forced through heated pipes to turn the dry chips into a liquid. A dye plate featuring tiny pores filters the liquid across. It then solidified into fibers when it cooled, and the yarn is made by smoothing, stretching, and putting the fibers on reels.

Step-05: Polyester recycled yarn

The yarn is prepared to be used once more and knit or even woven into fabric. It performs functionally and aesthetically like traditional polyester yarn.

Applications of Recycled Polyester Yarn

Polyester recycled yarn is also used to manufacture different home textiles. Home textiles like sheets, sleeping bags, comforters, soft furnishings, and upholstery are made of this. Textile manufacturers also produce fashion umbrellas, luggage, gift bags and also other bags using this yarn. The majority of the time, it is employed to manufacture textiles that need GRS certification.

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